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Connector doesn't fit. Solution: You may have the wrong "Revision." GM changed fuel pump connectors in 2003. You may need a pigtail adapter (commonly available as Dorman 911-010) to convert your old harness to the Delphi PPKD20 connector. Verdict: Is Delphi PPKD20 Full Worth It? Yes. Without hesitation.
Using a brass punch (no sparks) and a hammer, tap the lock ring counter-clockwise. Remove the old pump module. Do not lift the pump by the float arm.
Before disconnecting anything, spray the top of the module with brake cleaner and compressed air. Dirt falling into the fuel tank will destroy the new PPKD20 instantly. delphi ppkd20 full
Look inside the tank with a flashlight. If there is rust, silt, or varnish, you need to clean the tank or replace it. The PPKD20 will fail quickly if it ingests rust.
Support the tank with a jack. Remove the two metal straps (use penetrating oil on the bolts). Lower the tank just enough to access the top of the sending unit. Connector doesn't fit
New pump is loud. Solution: Check if the rubber isolator bushing on the bottom of the pump basket is seated. If metal touches the reservoir cup, vibration transfers to the tank. Also, low fuel (under 1/4 tank) will always be louder.
This pump is overwhelmingly used in the (Chevrolet Silverado, GMC Sierra, Suburban, Tahoe, Yukon) and similar compact SUVs. Verdict: Is Delphi PPKD20 Full Worth It
When it comes to automotive fuel delivery systems, few names command as much respect as Delphi. Known for engineering precision and OE (Original Equipment) matching quality, Delphi’s aftermarket range is a go-to for professional mechanics. One part number that frequently appears on service requests and diagnostic screens is the Delphi PPKD20 Full .